Planning Phase

• Kickoff Session: a half-day meeting with key process owners to map out what documentation must be created or updated and how the project will be rolled out over a 4 to 6-month timeline.  This sets the expectations of the project, the roles and responsibilities of each participant, and results in the creation of a Documentation Map.  The documentation map is a tool which lists all documentation to be created and states the following information for each document: related requirement of the standard, document control number, process owner, development status, and comments.  This tool is updated by us frequently and distributed to all interested participants.

• Project Plan: We will create a detail project plan that will outline every milestone and its scheduled start and completion dates.  At any point in time, you will know if we are on time, behind or ahead of schedule.

• Registrar Selection: Our consultants have successful experience with the most reputable registrars in the nation.  If you haven't already selected a registrar, we will create a short-list of registrars for you.  Each registrar will have experience in your industry, have presence in your geographical sales areas to promote name recognition, and meet any other requirements you feel are important.  We will draft and send a request for bid on your behalf and review the quotations with you.  The final choice is ultimately yours.

• ISO 14001 -- Regulations Research: If you are implementing an ISO 14001 Environmental Management System, you will be required to meet and/or exceed all Federal, State and Local environmental regulations which apply to your facility and products/services.  From these, you will identify your major environmental aspects and choose a few of them to become your significant impacts.  Significant impacts are those environmental aspects that you will voluntarily monitor and improve beyond regulations.  If you choose, we can conduct your Federal, State and Local environmental regulations for your organization.   We will assist you with your aspects and impacts assessments and measurement tools.

 Development and Implementation Phase

• Document Control: We will create or update your document control system to compliance to the management standard.  This includes the creation of the procedure and training.  If you would like an automated document control and process management system, we recommend that you consider an uniquely powerful yet intuitive software named control-ES.  We can create your system in control-ES and train your organization to utilize the power of document and process management. 

• Quality Manual (level 1): As a requirement of most management systems, your organization will require a quality (or environmental) manual that summarizes how the organization is managed.  This manual includes your policies, an organizational chart, and a review of your management procedures.  Unlike most consulting companies, we customize your manual to reflect your vision. Our consultants interview your top management during a facilitated meeting to capture the essence of the company while minimizing the business disruption of top management.  The quality manual can describe the organization in a way that new employees or key clients can understand without reading all of your procedures.  The manual often addresses the requirements of management standards directly and becomes the first level of documentation.  

• Procedures (level 2): The vast majority of your project will be the creation, training and implementation of procedures.  These procedures are referenced in the quality manual and the document map.  Procedures explain Who should be doing What, When and Where.  They are the overall guiding management procedures that may be departmental, or cut across many departments.  The average organization will have 20 to 30 procedures, give or take ten based on the complexity of the organization.    

• Work Instructions and Quality Records (level 3 & 4): Work Instructions (level 3 documentation) often take the form of lists, logs, forms, user manuals, diagrams, blue prints, travelers, change requests, reports, schedules and charts.  If referenced in a level 2 procedure, we will ensure that the document will be place under document control by placing it on the document map.  Typically, we do not create work instructions, although they may become a customized option.  Level 4 documents are Quality Records, which include forms, lists, travelers, reports and other documents that are stored for historical reference (proof you did it right).

 Training Phase

• Company-wide Audit Preparation Introduction: We provide a company-wide introduction to all employees to explain the benefits of a management system, how a management system will apply to their job, how to implement procedures, and how to prepare for an audit of the management system.  Sessions are typically 2-hours provided in groups of 20 in either English or Spanish.  The training utilizes projection overheads and each participant receives reference materials.

• Internal Auditor Training: We will train up to 20 employees to become your internal auditors.  This two-day training session will include an introduction to the entire management system standard, auditing principles, case studies, sample auditing materials, and completion certificates.  The training utilizes projection overheads and each participant receives reference materials.

• QS-9000 and ISO/TS 16949 -- PPAP, APQP, FMEA, MSA, SPC: The Automotive QMS requires the use of five major production tools: 1.  Production Part Approval Process, 2. Advanced Production Quality Planning, 3. Failure Mode Effects Analysis, 4. Measurement Systems Analysis, and 5. Statistical Process Control.  We  provide a one-day introductory course to each of the five tools.  Each course is designed for 20 participants or less.  The training utilizes projection overheads and each participant receives reference materials.

• TL 9000 -- SPC Metrics: The US Domestic Telecommunications QMS requires a very specific tool for measurement of product, production, customer satisfaction, and failure rates.  This SPC Metrics if very sophisticated and requires detailed training for groups of ten or less.  The introductory course is two days and the metrics auditing training is another two days in length.  The training utilizes projection overheads and each participant receives reference materials.

 Auditing Phase

• Internal Auditor Mentoring: We will provide valuable assistance while mentoring your internal auditors through their first internal audit.  We will make sure that the audit it thorough, that the proper reports are made, and that each auditor is comfortable with the process.  

• Pre-Audit Preparation and Attendance: After the internal audit, we will assist your auditing team and key process owners to ensure that all corrective actions have been made and that the entire organization is prepared for the pre-audit (trial run with the registrar).  We attend the pre-audit to review and interpret any findings with your organization.  

 

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